Foil Moulding

Moulding the foils is fairly simple. I used 2 layers of 200gms square weve carbon on the outside to provide hoop strength to the foil, then 3 layers of 400 gms unidirectional carbon fibre for the main structual strength. The unidirectional layers are 80mm wide.

The rear 25mm of the foil forms the flap. I had a change of design in respect to the hinge design.